Our experienced technicians carefully examine each filter, looking for signs of damage, warping, cracking, or corrosion. We also assess the level of soot, ash, and other contaminants present, which helps us determine the best cleaning approach for your specific needs.
Using specialized equipment, we measure the pressure drop across the filter, which indicates how effectively the filter is removing particulate matter from your engine's exhaust gases.
Weight tests determine the amount of soot, ash, and other contaminants that are removed from your filter. We start by weighing your filter before cleaning, and then again after cleaning.
Smoke testing can help identify any leaks or weak spots that may compromise filter performance.
The light tests detects any cracks, defects, or internal segmentation that may be affecting its performance.
A Pin test is performed to detect soot levels and any cracks or internal segmentation that may be affecting its performance.
This eye-opening video showcases the importance of thorough inspections and testing for your diesel particulate filter (DPF). Our technicians at Aftermarket DPF use advanced testing methods to detect any cracks, defects, or internal segmentation that may be affecting the performance of your aftertreatment system. In this video, we shine light through a failed filter, exposing the cracks and flaws that can lead to costly engine repairs and downtime.
In this stage, we begin with a thorough pneumatic cleaning to remove loose soot and ash. This is followed by a high-temperature baking process in a specially designed kiln. The baking process breaks down and eliminates stubborn contaminants, ensuring a deep clean that goes beyond the surface.
Stage 3 takes the comprehensive cleaning process of Stage 2 a step further by incorporating an aqueous flush. This flush effectively removes even the most difficult contaminants like oil, fuel, and coolant, in addition to the soot and ash already targeted in Stage 2.
The ultrasonic cleaning process uses high-frequency sound waves to create microscopic bubbles in a cleaning solution, which collapse with great force upon contact with the filter's surface. This action, known as cavitation, dislodges stubborn contaminants that other methods may leave behind, ensuring a truly deep clean.
Aftermarket DPF
11136 Kira Court, Bealeton, Virginia 22712, United States
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